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MIC23050
4MHz PWM Buck Regulator with HyperLight LoadTM Switching Scheme
General Description
The Micrel MIC23050 is a high efficiency 600mA PWM synchronous buck (step-down) regulator featuring the HyperLight LoadTM patented switching scheme that offers best-in-class light load efficiency and transient performance while providing very small external components and low output ripple at all loads. The MIC23050 also has a very low typical quiescent current draw of 20A and can achieve over 89% efficiency even at 1mA. The device allows operation with a tiny inductor ranging from 0.47H to 2.2H and uses a small output capacitor that enables a sub-1mm height. In contrast to traditional light load schemes, the HyperLight LoadTM architecture does not need to trade off control speed to obtain low standby currents and in doing so the device only needs a small output capacitor to absorb the load transient as the powered device goes from light load to full load. At higher loads the MIC23050 provides a constant switching frequency of greater than 4MHz while providing peak efficiencies greater than 93%. The MIC23050 comes in fixed output voltage options from 0.72V to 3.3V eliminating external feedback components. (R) The MIC23050 is available in an 8-pin 2mm x 2mm MLF with a junction operating range from -40C to +125C. Datasheets and support documentation can be found on Micrel's web site at: www.micrel.com.
Features
* * * * * * * * Input voltage: 2.7V to 5.5V HyperLight LoadTM 600mA output current Fixed output voltage from 0.72V to 3.3V Ultra fast transient response 20A typical quiescent current 4MHz in PWM in constant current mode 0.47H to 2.2H inductor Low voltage output ripple - 25mVPP in HyperLight LoadTM mode - 3mV output voltage ripple in full PWM mode >93% efficiency ~89% at 1mA Micropower shutdown Available in 8-pin 2mm x 2mm MLF(R) -40C to +125C junction temperature range
* * * * *
Applications
* Cellular phones * Digital cameras * Portable media players * Wireless LAN cards * WiFi/WiMax/WiBro modules * USB Powered Devices ____________________________________________________________________________________________________________
Typical Application
HyperLight Load is a trademark of Micrel, Inc. MLF and MicroLeadFrame are registered trademarks of Amkor Technology, Inc.
Protected by US Patent No. 7064531
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Micrel Inc. * 2180 Fortune Drive * San Jose, CA 95131 * USA * tel +1 (408) 944-0800 * fax + 1 (408) 474-1000 * http://www.micrel.com
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Ordering Information
Part Number MIC23050-CYML MIC23050-4YML MIC23050-GYML MIC23050-SYML
Notes 1. 2. Other output voltage options available (0.72V to 3.3V), contact Micrel for details. MLF is a GREEN RoHS compliant package. Lead finish is NiPdAu. Mold compound is Halogen Free.
(R)
Marking GKC GK4 GKG GKS
Nominal Output Voltage(1) 1.0V 1.2V 1.8V 3.3V
Junction Temperature Range -40 to +125C -40 to +125C -40 to +125C -40 to +125C
Package
(2)
Lead Finish Pb-Free Pb-Free Pb-Free Pb-Free
8-Pin 2x2 MLF(R) 8-Pin 2x2 MLF
(R) (R)
8-Pin 2x2 MLF
8-Pin 2x2 MLF(R)
Pin Configuration
SW EN NC SNS 1 2 3 4 8 7 6 5 PGND VIN AGND CFF
8-Pin 2mm x 2mm MLF(R) (ML) (Top View)
Pin Description
Pin Number 1 2 3 4 5 6 7 8 Pin Name SW EN NC SNS CFF AGND VIN PGND Pin Name Switch (Output): Internal power MOSFET output switches. Enable (Input). Logic low will shut down the device, reducing the quiescent current to less than 4A. Do not leave floating. No Connect Connect to VOUT to sense output voltage. Feed Forward Capacitor. Connect a 560pF capacitor from VOUT to CFF pin. Analog Ground. Supply Voltage (Input): Requires bypass capacitor to GND. Power Ground.
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Absolute Maximum Ratings(1)
Supply Voltage (VIN) .........................................................6V Output Switch Voltage (VSW) ............................................6V Output Switch Current (ISW)..............................................2A Logic Input Voltage (VEN, VLQ)........................... VIN to -0.3V Storage Temperature Range (Ts)..............-65C to +150C ESD Rating(3) .................................................................. 3kV
Operating Ratings(2)
Supply Voltage (VIN)......................................... 2.7V to 5.5V Logic Input Voltage (VEN) ....................................... 0V to VIN Junction Temperature (TJ) ..................-40C TJ +125C Thermal Resistance 2x2 MLF-8 (JA) .................................................90C/W
Electrical Characteristics(4)
TA = 25C with VIN = VEN = 3.6V; L = 1H; CFF = 560pF; COUT = 4.7F; IOUT = 20mA unless otherwise specified. Bold values indicate -40C< TJ < +125C.
Parameter Supply Voltage Range Under-Voltage Lockout Threshold UVLO Hysteresis Quiescent Current, Hyper LL mode Shutdown Current Output Voltage Accuracy Current Limit in PWM Mode Output Voltage Line Regulation Output Voltage Load Regulation Maximum Duty Cycle PWM Switch ON-Resistance Frequency Soft Start Time Enable Threshold Enable Hysteresis Enable Input Current Over-temperature Shutdown Over-temperature Shutdown Hysteresis Condition (turn-on) IOUT = 0mA , VSNS > 1.2*VOUT nominal VIN = 5.5V; VEN = 0V; VIN = 3.0V, ILOAD = 20mA SNS = 0.9*VNOM VIN = 3.0V to 5.5V, ILOAD = 20mA 20mA < ILOAD < 500mA, SNS VNOM ISW = 100mA PMOS ISW = -100mA NMOS ILOAD = 120mA VOUT = 90% (turn-on) Min 2.7 2.45 Typ 2.55 100 20 0.01 -2.5 0.65 1 0.5 0.3 89 0.45 0.5 4 650 0.8 35 0.1 165 20 32 4 +2.5 1.7 Max 5.5 2.65 Units V V mV A A % A %/V % % MHz s V mV A C C
80
3.4 0.5
4.6 1.2 2
Notes: 1. Exceeding the absolute maximum rating may damage the device. 2. The device is not guaranteed to function outside its operating rating. 3. Devices are ESD sensitive. Handling precautions recommended. Human body model, 1.5k in series with 100pF. 4. Specification for packaged product only.
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Typical Characteristics
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Functional Characteristics
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Functional Characteristics (continued)
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Functional Diagram
VIN
EN CONTROL LOGIC TIMER & SOFTSTART
UVLO
GATE DRIVE
SW
REFERENCE
Current Limit ZERO 1
ISENSE PGND
ERROR COMPARATOR
SNS CFF
AGND
MIC23050 Simplified Block Diagram
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MIC23050 CFF The CFF pin is connected to the SNS pin of MIC23050 with a feed-forward capacitor of 560pF. The CFF pin itself is compared with the internal reference voltage (VREF) of the device and provides the control path to control the output. VREF is equal to 0.72V. The CFF pin is sensitive to noise and should be place away from the SW pin. Refer to the layout recommendations for details. PGND Power ground (PGND) is the ground path for the high current PWM mode. The current loop for the power ground should be as small as possible and separate from the Analog ground (AGND) loop. Refer to the layout recommendations for more details. AGND Signal ground (AGND) is the ground path for the biasing and control circuitry. The current loop for the signal ground should be separate from the Power ground (PGND) loop. Refer to the layout recommendations for more details.
Functional Description
VIN VIN provides power to the MOSFETs for the switch mode regulator section and to the analog supply circuitry. Due to the high switching speeds, it is recommended that a 2.2F or greater capacitor be placed close to VIN and the power ground (PGND) pin for bypassing. Refer to the layout recommendations for details. EN The enable pin (EN) controls the on and off state of the device. A logic high on the enable pin activates the regulator, while a logic low deactivates it. MIC23050 features built-in soft-start circuitry that reduces in-rush current and prevents the output voltage from overshooting at start up. Do not leave this pin floating. SW The switch (SW) pin connects directly to the inductor and provides the switching current necessary to operate in PWM mode. Due to the high speed switching on this pin, the switch node should be routed away from sensitive nodes such as the CFF pin. SNS An inductor is connected from the SW pin to the SNS pin. The SNS pin is the output pin of the device and a minimum of 2.2F bypass capacitor should be connected in shunt. In order to reduce parasitic inductance it is good practice to place the output bypass capacitor as close to the inductor as possible.
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MIC23050 The size of the inductor depends on the requirements of the application. Refer to the Application Circuit and Bill of Material for details. DC resistance (DCR) is also important. While DCR is inversely proportional to size, DCR can represent a significant efficiency loss. Refer to the Efficiency Considerations. Compensation The MIC23050 is designed to be stable with a 0.47H to 2.2H inductor with a 2.2F ceramic (X5R) output capacitor. Efficiency Considerations Efficiency is defined as the amount of useful output power, divided by the amount of power supplied:
V xI Efficiency % = OUT OUT V xI IN IN x 100
Applications Information
Input Capacitor A minimum of 2.2F ceramic capacitor should be placed close to the VIN pin and PGND pin for bypassing. X5R or X7R dielectrics are recommended for the input capacitor. Y5V dielectrics, aside from losing most of their capacitance over temperature, they also become resistive at high frequencies. This reduces their ability to filter out high frequency noise. Output Capacitor The MIC23050 is designed for use with a 2.2F or greater ceramic output capacitor. A low equivalent series resistance (ESR) ceramic output capacitor either X7R or X5R is recommended. Y5V and Z5U dielectric capacitors, aside from the undesirable effect of their wide variation in capacitance over temperature, become resistive at high frequencies. Inductor Selection Inductor selection will be determined by the following (not necessarily in the order of importance); * * * * Inductance Rated current value Size requirements DC resistance (DCR)
The MIC23050 is designed for use with an inductance range from 0.47H to 2.2H. Typically, a 1H inductor is recommended for a balance of transient response, efficiency and output ripple. For faster transient response a 0.47H inductor may be used. For lower output ripple, a 2.2H is recommended. Maximum current ratings of the inductor are generally given in two methods; permissible DC current and saturation current. Permissible DC current can be rated either for a 40C temperature rise or a 10% to 20% loss in inductance. Ensure the inductor selected can handle the maximum operating current. When saturation current is specified, make sure that there is enough margin so that the peak current of the inductor does not cause it to saturate. Peak current can be calculated as follows: IPK = IOUT + VOUT (1-VOUT/VIN)/2fL As shown by the previous calculation, the peak inductor current is inversely proportional to the switching frequency and the inductance; the lower the switching frequency or the inductance the higher the peak current. As input voltage increases the peak current also increases.
Maintaining high efficiency serves two purposes. It reduces power dissipation in the power supply, reducing the need for heat sinks and thermal design considerations and it reduces consumption of current for battery powered applications. Reduced current draw from a battery increases the devices operating time and is critical in hand held devices. There are two types of losses in switching converters; DC losses and switching losses. DC losses are simply the power dissipation of I2R. Power is dissipated in the high side switch during the on cycle. Power loss is equal to the high side MOSFET RDSON multiplied by the Switch Current2. During the off cycle, the low side N-channel MOSFET conducts, also dissipating power. Device operating current also reduces efficiency. The product of the quiescent (operating) current and the supply voltage is another DC loss. The current required driving the gates on and off at a constant 4MHz frequency and the switching transitions make up the switching losses.
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MIC23050 HyperLight Load ModeTM MIC23050 uses a minimum on and off time proprietary control loop. When the output voltage falls below the regulation threshold, the error comparator begins a switching cycle that turns the PMOS on and keeps it on for the duration of the minimum-on-time. When the output voltage is over the regulation threshold, the error comparator turns the PMOS off for a minimum-off-time. The NMOS acts as an ideal rectifier that conducts when the PMOS is off. Using a NMOS switch instead of a diode allows for lower voltage drop across the switching device when it is on. The asynchronous switching combination between the PMOS and the NMOS allows the control loop to work in discontinuous mode for light load operations. In discontinuous mode MIC23050 works in pulse frequency modulation (PFM) to regulate the output. As the output current increases, the switching frequency increases. This improves the efficiency of MIC23050 during light load currents. As the load current increases, the MIC23050 goes into continuous conduction mode (CCM) at a constant frequency of 4MHz. The equation to calculate the load when the MIC23050 goes into continuous conduction mode may be approximated by the following formula:
(V - VOUT ) x D ILOAD = IN 2L x f
Figure 1. MIC23050 Efficiency Curve
Figure 1 illustrates an efficiency curve for the MIC23050. From no load to 100mA, efficiency losses are dominated by quiescent current losses, gate drive and transition losses. By using the HyperLight LoadTM mode the MIC23050 is able to maintain high efficiency at low output currents. Over 100mA, efficiency loss is dominated by MOSFET RDSON and inductor losses. Higher input supply voltages will increase the Gate to Source threshold on the internal MOSFETs, reducing the internal RDSON. This improves efficiency by reducing DC losses in the device. All but the inductor losses are inherent to the device. In which case, inductor selection becomes increasingly critical in efficiency calculations. As the inductors are reduced in size, the DC resistance (DCR) can become quite significant. The DCR losses can be calculated as follows: L Pd = IOUT2 x DCR From that, the loss in efficiency due to inductor resistance can be calculated as follows:
VOUT x IOUT x 100 Efficiency Loss = 1 - V OUT x I OUT + L Pd
Efficiency loss due to DCR is minimal at light loads and gains significance as the load is increased. Inductor selection becomes a trade-off between efficiency and size in this case.
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MIC23050 Typical Application Circuit
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Bill of Materials
Item C1, C2 C3 Part Number C1608X5R0J475K C1608C0G1H561J LQM21PN1R0MC0D LQH32CN1R0M33 L1 LQM31PN1R0M00 GLF251812T1R0M LQM31PNR47M00 MIPF2520D1R5 U1
Notes:
Manufacturer TDK
(1)
Description 4.7F Ceramic Capacitor, 6.3V, X5R, Size 0603 560pF Ceramic Capacitor, 50V, NPO, Size 0603 1H, 0.8A, 190m, L2mm x W1.25mm x H0.5mm 1H, 1A, 60m, L3.2mm x W2.5mm x H2.0mm 1H, 1.2A, 120m, L3.2mm x W1.6mm x H0.95mm 1H, 0.8A, 100m, L2.5mm x W1.8mm x H1.35mm 0.47H, 1.4A, 80m, L3.2mm x W1.6mm x H0.85mm 1.5H, 1.5A, 70m, L2.5mm x W2mm x H1.0mm
Qty 2 1
TDK(1) Murata(2) Murata
(2) (2)
Murata
TDK(1) Murata(2) FDK
(3) (4)
1
MIC23050-xYML
Micrel, Inc.
4MHz PWM Buck Regulator with HyperLight LoadTM Mode
1
1. TDK: www.tdk.com 2. Murata: www.murata.com 3. FDK: www.fdk.co.jp
4. Micrel, Inc: www.micrel.com
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PCB Layout Recommendations
Top Layer
Bottom Layer
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Package Information
8-Pin 2mm x 2mm MLF(R) (ML)
MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com
The information furnished by Micrel in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed by Micrel for its use. Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser's use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser's own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. (c) 2007 Micrel, Incorporated.
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